NHA NOTES


Hydrogen Safety Codes and Standards—The Development Process Defined


by Karen Miller, Coordinator, National Hydrogen Association
There are many codes and standards activities going on at the NHA in order to help overcome some of the nontechnical barriers to the commercialization of hydrogen energy technologies. The 8th Annual U.S. Hydrogen Meeting, held in Alexandria, Virginia, U.S.A., in March [1997] hosted both a workshop and a technical session on codes and standards, as well as a poster submittal in the poster session. Another codes and standards workshop is being planned for July.

There are presently no codes and standards available which adequately address the emerging hydrogen energy applications. Therefore, the NHA has organized work groups to address the issue of future standards for hydrogen. The hydrogen challenge is to develop a hydrogen energy future that is safe, while retaining the flexibility to design innovative hydrogen products and systems for the future.

The three work groups (WG1–Connectors, chaired by Matthew Fairlie; WG2–Containers, chaired by Jim Hansel; and WG3–Service Stations, chaired by Allan Coutts) have come a long way in developing draft standards which may someday be used by the hydrogen industry. Because of this, this article describes the process the NHA is utilizing to develop standards.

Technical support is being offered on key technical issues for the work groups by: Steve Frank of Washington Gas Light Company, who has served on the NGV2 Standard Committee since its inception; Dr. Michael Swain, Associate Professor of the University of Miami, who is investigating leak rates and explosive limits and impacts; and Dr. Robert Zalosh, of Worcester Polytechnic Institute, who is coordinating with National Fire Protection Association (NFPA).

The work groups are actively striving to involve standards organizations in the process of hydrogen standards development. American Society of Mechanical Engineers (ASME) and NFPA involvement has been sought for setting hydrogen standards and continuing the development of standards for containers and service stations.

During one of the workshops, Tony O’Neil of NFPA discussed their standards process. NFPA must be petitioned on a standard. It then sends a proposal out for comment. If there is sufficient interest, a committee is created to develop that standard. ASME has a similar approach to setting standards.

Specific progress for the work groups to date are as follows:

Work Group 1: Connectors developed a work plan that consisted of Review NGV-1, ISO/TC22, and ASME proceedings for connector activities, investigate standards process, specifications and costs. They are in the process of preparing a draft standard before the next meeting to be held in June or July. This draft will be sent to various nozzle manufacturers for review and comment.

Work Group 2: Containers met to review a draft guideline for hydrogen containers titled GHV-2 which is derivative of NGV-2. A guideline differs from a standard in that it is a document of recommended practices, based on what we as a community know today. It is designed to allow for innovative ideas and approaches from industry to help the document evolve into a more comprehensive document, possibly a standard, in the future. The key differences between the 55-page draft guideline and the NGV-2 standard are in the areas of hydride storage, temperature rise during quick fill, leak testing, odorants, hydrogen specification, hydrogen embrittlement of steels, permeation tests with organic wraps, welding, and heat treatment.

A detailed review of the guideline is occurring now. In the spring a revised GHV-2 draft will be brought before the ASME Council on Codes and Standards to develop it as an ASME document. In addition, the outline of this draft has been submitted to the International Standards Organization in order to be discussed at the upcoming ISO meeting being held in conjunction with the 8th Canadian Hydrogen Workshop at the end of May. We are in the process of sending the draft to all previously-identified container manufacturers for their comment, and expect to have their comments available to the members at the next workshop, scheduled for 24-25 July.

Work Group 3: Service Stations met to discuss a draft standard that is similar to NFPA 52 for service stations. The group planned to get NHA Board input on detection, collect comments, check reference and numbers in the standard, update the strawman, and submit a proposal to NFPA and the strawman to the NHA membership in March. After review and comment on the strawman, a proposed standard was to be submitted to NFPA in July.

The NHA learned shortly following this meeting that NFPA has a three-year cycle for proposal submissions, and the next window was to close in January. We therefore had to act quickly and submit the draft to NFPA just to be considered in the upcoming three-year proposal cycle. It is understood that this is a draft submittal, and future changes are permitted. Because of this required quick turn-around, this draft standard has not yet gone out to the membership for comment. In addition, the outline of this draft also was submitted for ISO review. These reviews will occur concurrently with the NFPA review.

The progress made thus far in the work groups put NHA firmly on the path to proposing three hydrogen standards in a year and launching an ISO standards effort at its next meeting in the spring. As always, member comments and participation are strongly encouraged.

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