Under Environmental Pressure, Mining Industry Takes a Serious Look at a Fuel Cell Alternative to Diesel


By Frank Lynch, Hydrogen Components, Inc.

The Fuel Cell Propulsion Institute held a Joint Economic Forum on Mining and Fuel Cells at the Colorado (U.S.A.) School of Mines on 23 April 1998. The Forum brought together mining companies; manufacturers of mining vehicles and fuel cells; hydrogen production, storage, and safety experts; and the Mine Safety and Health Administration (MSHA).

The one-day meeting was organized into individual presentations from among the stakeholders describing the needs of the mining industry and the state-of-the-art in fuel cell power systems. Sandia National Laboratories and Westinghouse Savannah River Company contributed information on hydrogen storage and safety. A panel discussion gave the group access to fuel cell experts from Advanced Power Sources (U.S.A.), Ballard Power Systems (Canada), and Zevco (Belgium).

Another panel was charged with selecting a suitable vehicle type to use as a platform for a fuel cell mining vehicle demonstration. This panel was comprised of representatives from Cyprus Amax, Interwest Mining and Peabody (mining companies), Hydrogen Components (metal hydrides), Long-Airdox (electric mining vehicles), CANMET (Canada’s “DOE”) and moderated by MSHA. An earlier presentation by Atlas Copco (diesel mining vehicles) showed the benefits of fuel cells for heavy-duty load-haul-dump applications. The consensus of the panel was that a utility vehicle (medium-size mining truck) would be a good platform for the first demonstration. This relatively inexpensive vehicle could carry electric equipment to a job site and power the equipment from its fuel cell.

The problems facing the mining companies include increasingly tough diesel emission regulations and the limitations of battery- and cable-powered electric vehicles. Discussions throughout the day provided the mining companies with technical insight about how zero-emission fuel cell power systems and ultra-safe metal hydride hydrogen storage systems could enhance health, safety, productivity, and energy efficiency in their industry. The fuel cell and hydrogen experts learned about how vehicles are used, what the operating environment is like, and what vehicle criteria are most important in underground mining.

Economics was a key topic of discussion but few conclusions were reached. Benefits of health, safety, productivity, and efficiency must be balanced against the excess costs of fuel cells over diesels. If diesels are taken off the list of alternatives by regulations that cannot be met, highly developed battery and cable electric alternatives still pose serious competition to fuel cell mining vehicles. A Subcommittee of the Institute, chaired by Atlas Copco Wagner, held a dinner meeting to develop a “typical” coal mining application for fuel cell mining vehicles. This vehicle will be the basis for an economic analysis. The economic analysis will be undertaken with the cooperation of four mining companies. Wagner will act as liaison and report back to the Institute within one month. The Institute will provide staff support.

The Institute will hold its next meeting 8-9 October 1998. NHA is invited. The meeting will probably involve a tour of an underground mine.

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